CNC Gear Shaping Insert JD-65016-5.2 - HYB208 Coated
Designed for difficult materials (excluding high-temperature alloys), this PVD-coated gear shaping insert delivers precision performance in demanding automotive and industrial applications.
Product Overview
Gear shaping inserts are critical tool components directly involved in cutting during gear shaping processing. They are primarily used for machining tooth grooves of tooth-shaped parts such as gears and racks. Together with blind-groove inserts, they are commonly employed in petrol vehicle manufacturing.
Performance Advantages
- Wide processing scope: Capable of processing structures like internal gears and multi-gear clusters that are difficult to handle by hobbing, overcoming hobbing limitations
- High tooth-profile accuracy: Precisely ground cutting edges and stable gear-shaping motion ensure high tooth-profile and tooth-alignment accuracy for precision gear manufacturing
- Strong adaptability: Changing inserts of different specifications enables machining gears with various modules and pressure angles, offering exceptional flexibility
Application Fields of Non-Standard Grooving Inserts
| Application Industry |
Description / Application Scenario |
| Automotive & Auto Parts Manufacturing |
Covers transmission systems, engine components, and new energy vehicles. |
| Machinery Equipment Manufacturing |
• General Machinery: Used for machining gears in machine-tool headstocks, reducers, crane drives, and multi-gear clusters with shoulders, where gear shaping inserts effectively avoid structural interference.
• Heavy-Duty Machinery: For large-module gears in rolling mills and mining equipment, cemented carbide gear shaping inserts withstand high-load cutting from roughing to semi-finishing. |
| Aerospace & Defense Industry |
Gear shaping inserts play a critical role in the manufacturing of high-value-added gears for aero-engines and aerospace equipment. |
| Rail Transit Equipment |
Applications focus primarily on high-speed trains, EMUs, and various rail transit vehicles. |
| Wind Power Equipment Manufacturing |
Gear shaping inserts are in significant demand for gear machining in wind power main gearboxes, as well as yaw and pitch control systems. |
Frequently Asked Questions
Q: Are you the original manufacturer of the inserts?
A: Yes, we are the original factory for both standard and non-standard inserts with a 14-year entrepreneurial history. We have our own production lines, as well as design and sales teams.
Q: How long is your delivery time?
A: It is determined according to the customer's order. You can communicate the details directly with the customer service on our website.
Q: What is the best way to contact you?
A: Contact us via email, WhatsApp, WeChat (ID: hanyuhaoyangtools), phone (+86 13880606307), or live chat.
